Industrial thermography is the use of thermal imaging cameras to capture and analyse temperature data in industrial environments. These cameras detect infrared radiation emitted by objects and convert it into an image that displays the temperature variations of the objects. The resulting thermal images can be used to identify and diagnose problems in industrial equipment, such as overheating motors, transformers, bearings, faulty electrical equipment’s, and leaks in pipes and valves.
At MANTIX using AI (Artificial Intelligence) in thermography to improve the accuracy and efficiency of the thermal imaging process. AI algorithms are used to analyse thermal images and extract valuable insights that would be difficult or impossible for humans to identify.
Thermal AI Product Features
Image processing
AI algorithms are used to improve the quality of thermal images of electrical systems, by removing noise and enhancing contrast.
Automated measurement
System automatically measure temperature & characteristics of electrical parameters in the thermal images of electrical systems.
Automated reporting
System automatically generate reports, summarizing the findings from thermal images of electrical systems, and providing recommended actions.
Anomaly detection
AI algorithms are used to automatically detect and classify anomalies in thermal images of electrical systems, such as overheating components, loose connections, and faulty equipment.
Predictive maintenance
Analyses thermal images of electrical systems and predict when equipment is likely to fail, with recommendation actions & maintenance to be scheduled, which can help prevent downtime and reduce cost.
ISO Reporting
System Automatically generate reports as per the International Standards (ISO) with detailed analysis and recommendation to the customer & It will be used for System Auditing and Preventive Maintenance Checklists.
Highlights of Thermal AI
Automatic Tagging of Electrical Equipment’s
3D Thermal Image Analysis
Early Failure Prediction of Electrical Components
Electrical Loose Wire Connections Identification
Electrical Joints Failure/Spark Prediction with Severity
Electrical Motors Temperature Analysis
Motors Fault/Failure Prediction with Severity Classification
Electrical Transformers Temperature Analysis
Transformers Fault/Failure Prediction with Severity Classification
Severity based recommendations to avoid equipment failure.
ISO Standard Automated Reporting
AI/ML based Predictive Algorithms
Solution Benefits
- Increased Personal Safety at workplace.
- Increases Shop Floor Efficiency and Productivity
- Overall reduction in cost with Increased ROI
- Non-Invasive & Non-Destructive Technique for Shopfloor Predictive Maintenance
- Avoid Down Time of Shop of Electrical Equipment’s
- Ease of Use
Solution Areas
Electrical Maintenance
Identifying malfunction in fuses, connections, equipment e.g., in switching cabinets on time to plan repairs before costly downtime occurs
Power Transmission
Detects thermal anomalies in high voltage electrical grids & equipments from safe distance without shutting down the system.
Mechanical Components
Identity’s risks of increasing wear, lack of lubricants or overload without contact and during continuous operation
Railways
Thermal inspection of overhead traction lines and coaches to avoid failure of components
Solar Panels
Reliable detection of module defects and installation faults in photovoltaic systems
Energy Consulting
Detecting thermal irregularities across the entire building or facility in detail to locate Heating, Ventilation and Energy loss
High Temperature & Module Analysis
Ideal for industrial maintenance to detect wear and tear of components working in high temperature and identify module risks and leakages non intrusively to avoid potential construction errors
